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AutomationCustom
Structural engineering firm (Belgium) 2025-11

Automated quantity takeoff

A structural engineering firm was losing 3 to 4 hours per project manually copying data between PDF drawings, Excel spreadsheets, and their calculation software. We automated all of it.


Details anonymized and adapted for confidentiality.

The problem

An 8-engineer structural firm. Every project starts the same way: open the client’s PDF drawings, identify the elements to be sized, copy the dimensions into an Excel spreadsheet, then transfer everything into the calculation software. By hand. Every time.

3 to 4 hours lost per project. With 3 to 4 projects running in parallel, that’s a day and a half of purely mechanical work per week - per engineer.

And mistakes happen. A number misread, a section missed. Nobody catches it until the calculation results don’t add up.

What we built

A Python pipeline that takes a drawing PDF as input and produces a structured quantity takeoff ready to import into their calculation software.

Extraction from PDFs - recognition of structural elements (beams, columns, slabs, foundations), reading of dimensions and annotations, identification of section types.

Automatic structuring - the extracted data is organized in the exact format expected by the team’s software. No manual handling in between.

Validation and alerts - the system flags areas of uncertainty (poor quality drawings, missing dimensions) so the engineer can focus their review where it actually matters.

The main challenge: hand-annotated drawings from clients. Standard OCR breaks down on dense handwriting. We added an uncertainty detection layer that identifies low-confidence zones and requests targeted manual validation - engineers only review the 10 to 15% of elements the system isn’t confident enough to handle automatically.

Results

  • 2h30 saved per project on average (varies with drawing complexity)
  • Automatic detection rate: 86% of elements without human input
  • Paid for itself in 4 weeks based on the team’s project volume
  • Engineers do engineering, not data entry

Stack

  • Python - PDF extraction, data structuring
  • Vector parsing + targeted OCR on degraded areas
  • Export to native format of the calculation software
  • Local deployment (sensitive data, no cloud)

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